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Research article
First published January 1997

Performance of Rigid Pavements Containing Recycled Concrete Aggregates

Abstract

State highway agencies in Connecticut, Kansas, Minnesota, Wisconsin, and Wyoming have successfully designed and constructed rigid pavements containing recycled concrete aggregate (RCA). Success has been attributed in part to the minimization of old mortar content in the RCA during recycling processes, thereby controlling the total mortar content of the new portland cement concrete (PCC) mixture, or to the achievement of higher-than-expected compressive strengths through adjustments in mix proportions, or both. There was no clear correlation between mortar content and cracking distresses in field investigations, although one project did exhibit significantly more slab cracking in the recycled pavement than in the corresponding control pavement. The increased cracking may have been due to the large differences in total mortar content between the recycled and control sections. In general, the recycled PCC pavements considered in this study have performed comparably with their conventional PCC pavement counterparts, including the recycled pavements that incorporated RCA derived from concrete affected by D-cracking and alkali-silica reactivity (ASR). There is, however, evidence of small amounts of localized recurrent ASR in the recycled Wyoming pavement. Whether this reactivity will eventually develop into widespread distress remains to be seen.

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References

1. Snyder M. B., Smith K. D., Vandenbossche J. M., and Wade M. J. Physical and Mechanical Properties of Recycled PCC Aggregate Concrete. Report DTFH61-93-C-00133, Task A Interim Report. FHWA, U.S. Department of Transportation, 1994.
2. Darter M. I. Initial Evaluation of Michigan JRCP Crack Deterioration. Michigan Concrete Paving Association, Lansing, Dec. 1988.
3. Wade M. J., Cuttell G. D., Vandenbossche J. M., Smith K. D., Snyder M. B., and Yu H. T. Performance of Concrete Pavements Containing Recycled Concrete Aggregate. Report DTFH61-93-C-00133, Task B Interim Report. FHWA, U.S. Department of Transportation, 1996.
4. Fergus J. S. The Effect of Mix Design on the Design of Pavement Structures When Utilizing Recycled Portland Cement Concrete as Aggregate. Ph.D. thesis. Department of Civil Engineering, Michigan State University, East Lansing, 1980.
5. Yrjanson W. A. NCHRP Synthesis 154: Recycling of Portland Cement Concrete Pavements. TRB, National Research Council, Washington, D.C., 1989.
6. Vandenbossche J. M., and Snyder M. B. Estimating Potential Aggregate Interlock Load Transfer Based Upon Measurements of Volumetric Surface Texture of the Fracture Plane. Presented at ACI Annual Meeting at Denver, Colorado, March, 1996.
7. Smith K. D., Wade M. J., Peshkin D. G., Khazanovich L., Yu H. T., and Darter M. I. Performance of Concrete Pavements, Vol. II: Evaluation of In-Service Concrete Pavements. Report FHWA-RD-95-110. FHWA, U.S. Department of Transportation, 1995.
8. Portland Cement Concrete Mix Design and Field Control. Technical Advisory No. 5080.17. FHWA, U.S. Department of Transportation, 1994.
9. Cuttell G. D. Development of Guidelines for Design and Construction of Rigid Pavements Containing Recycled Concrete Aggregates. M.C.E. Design Project. Department of Civil Engineering, University of Minnesota, Minneapolis, 1996.

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Article first published: January 1997
Issue published: January 1997

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© 1997 National Academy of Sciences.
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Authors

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Gregory D. Cuttell
FRU/CON Construction Corporation, 15933 Clayton Rd., Ballwin, Mo. 63011
Mark B. Snyder
Department of Civil Engineering, University of Minnesota, Minneapolis, Minn, 55455-0220
Julie M. Vandenbossche
Department of Civil Engineering, University of Minnesota, Minneapolis, Minn, 55455-0220
Monty J. Wade
Applied Pavement Technology, Inc., 1606 Willow View Rd., Suite 2S, Urbana, Ill. 61802

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